Consistency in quality and continuous improvement
with ‘Zero’ defects set as a goal, is the mantra at Rajvir.
Several
steps are taken to ensure a good and consistent quality output in
all our production centers.
Combed and Cotton blended
Yarns: Cotton
selection from our own Ginning centers and bale management system
is consistently followed for better quality, this helps us achieve
Uster 5 quality levels with lesser and consistent count C/V and strength
C/V. Contamination Control Systems are used both at blow room levels
as well as auto coners for contamination-controlled yarns. Yarn specifications
of this division are as follows:
COTTON SPECS
TECHNICAL
SPECIFICATION (COMBED YARN)
COUNT Ne
16s
20s
24s
30s
34s
40s
Act.,Count Ne
15.5
19.5
23.5
29.6
33.5
39.5
Count CV%
1.20
1.20
1.25
1.25
1.30
1.30
Lea Strength (lbs)
170
135
110
82
72
60
Strength CV %
4.25
4.25
4.25
4.25
4.25
4.25
C S P
2635
2633
2585
2427
2412
2370
YARN U %
7.60
8.00
8.30
9.10
9.80
10.20
THIN (-50%)
0
0
0
0
1
2
THICK (+50%)
6
7
9
14
18
27
NEPS (+200 %)
10
13
16
36
58
68
TOTAL IMP/ Km
16
20
25
50
77
97
TENACITY cN/Tex
17.5
17.0
16.0
15.0
15.0
14.5
ELONGATION %
5.2
5.2
5.2
5.2
5.2
5.2
Classimat
Object.Faults/100 Km
0
1
1
1
1
1
Tolerable /100 Km
60
65
70
75
80
100
Hairiness Index
7.6
7.4
7.2
6.6
6.4
5.8
TECHNICAL
SPECIFICATION (COTTON/MODAL35/65)
COUNT
Ne
20s
25s
30s
34s
40s
60s
Cotton
35
35
35
35
35
35
Modal
65
65
65
65
65
65
Act.,Count Ne
19.8
24.8
29.8
33.8
39.6
59.8
Count CV%
1.25
1.25
1.26
1.3
1.35
1.4
Lea Strength (lbs)
123.7
97.5
77.9
66.1
57
35.4
Strength CV %
4.2
4.25
4.3
4.25
4.35
4.45
C S P
2449
2418
2321
2234
2257
2117
YARN U %
8.2
8.5
9.3
10.2
10.6
11.0
THIN (-50%)
0
0
0
0
2
8
THICK (+50%)
4
9
14
20
30
65
NEPS (+200 %)
10
16
23
36
67
95
TOTAL IMP/ Km
14
25
37
56
99
168
TENACITY cN/Tex
16.5
16.0
15.0
15.0
14.5
14.5
ELONGATION %
5.5
5.5
5.5
5.6
5.6
5.6
Classimat
Object.Faults/100
Km
0
0
1
1
1
1
Tolerable /100 Km
60
70
80
100
120
150
Hairiness Index
6.7
6.5
6.4
6.3
6.0
5.8
TECHNICAL
SPECIFICATION (COTTON/MODAL 50/50)
COUNT Ne
20s
25s
30s
34s
40s
60s
Cotton
50
50
50
50
50
50
Modal
50
50
50
50
50
50
Act.,Count Ne
19.8
24.8
29.8
33.8
39.8
59.8
Count CV%
1.25
1.32
1.36
1.3
1.4
1.45
Lea Strength (lbs)
123.7
97.5
79.7
67.1
52.3
33.5
Strength CV%
4.3
4.35
4.35
4.4
4.45
4.45
C S P
2449
2418
2375
2268
2082
2003
YARN U %
8.3
8.5
9.4
10.2
10.6
11.0
THIN (-50%)
0
0
0
0
2
8
THICK (+50%)
4
8
14
20
30
55
NEPS (+200 %)
10
17
23
36
67
92
TOTAL IMP/ Km
14
25
37
56
99
155
TENACITY cN/Tex
16.5
16.0
15.0
15.0
14.5
14.5
ELONGATION %
5.5
5.5
5.5
5.6
5.6
5.6
Classimat
Object.Faults/100 Km
0
0
1
1
1
1
Tolerable /100 Km
60
70
80
100
120
150
Hairiness Index
6.5
6.3
6.1
5.9
5.8
5.6
Melange Yarn: We ensure
proper matching in minimum possible time frame (within 48 working
hours) with lot sizes varying from 10 kilos to 20000 kilos per lot,
giving customers adequate amount of choice in terms of quantity of
yarn ordered. Consistency is maintained for repeat orders and 100
shades are added each month, to a library of over 6000 existing shades.
Synthetic & Blended Yarns: Use of micro denier fibres and finer
fibres are encouraged even for regular production, which in turn
enables better quality than competition. Several blends of synthetic
and modal yarns are made in this division as per specific requirements
of clientele. Yarn specifications of this division are as follows:
Dyeing Division: Imported cheese winders
for precision winding, German dyes and auxiliaries, radio frequency
drying and winding equipment with splicers and electronic clearers
ensures excellent yarn/cheese dyed packages in several lot sizes
(20,100,200,250,300 and 500). The color matching system offered by
Advance Graphics System, Gretag Macbeth Colour Matching System with
Color iControl Plus 7000A Spectrophotometer, Which has been approved
by world leaders in fashion is used for thorough colour matching,
both in fibre and yarns.
